In part two, the initial handling upgrades were an OEM strut tower brace and a widened, lightweight wheel and tire set. These pieces greatly improved cornering confidence, something borne out by Traqmate's GPS telemetry. But being a track junkie, I want even more corner-gobbling prowess from Project Z4M.
For a good start on any suspension upgrade, it's important to set goals and do the homework. I also recommend talking directly with experts, tuners and race shops specializing in your particular car. As a daily driver/track day warrior, several points were necessary to achieve my handling goals: a slightly lower center of gravity; fully adjustable shocks; OEM ride quality (or close to it), and more adjustability of alignment settings to improve the tires' cornering contact patch.
Research led to KW Suspensions' Variant 3 (V3) coilovers. In my experience, KW coilovers stand apart in aftermarket suspensions by providing true individual rebound and compression adjustability at a fair price. This setup also allows a wide range of ride height adjustability and combines high-quality German engineering with stainless steel struts, high-tensile springs, and state-of-the-art damping technology. The Z4M V3 kit comes with comfortable progressive-rate springs, which some track fiends may look down their noses at. However, I'll demonstrate that this setup completely satisfies the first three upgrade goals and still improves lap times significantly.
The M Coupe exhibits a fairly flat cornering attitude from the factory and, knowing that the coilovers would provide plenty of additional stiffness for track work, the chunky OEM anti-roll bars (27mm front and 22mm rear) were left in place. The infinitely adjustable rebound and compression of the V3 shocks make it possible to dial in a neutral handling setting.
The ec editors also pointed me toward TC Kline Racing (TCKR). TCKR has been a leading Z4 race team and tuner since 2003 and was the first to race the Z4 platform. Its success stems from a special talent to engineer suspensions.
TCKR camber plates were selected to allow for more adjustability of the front alignment settings, along with heavy-duty TCKR rear upper shock mounts. Mr. Kline himself also gave some great suggestions on what ride height and alignment settings to use for street and track, and noted that the O.E. strut brace can still be used with the TCKR camber plates.
The car went to Tunerworks Performance for the complete suspension install. Coilover installation is fairly straightforward, but the upper mounts on the KW front struts had to be exchanged for the TCKR camber plates, which took a bit of extra time. The rear shocks also required disassembling some trim inside the trunk to get at the upper rear mounts.
After four hours, it was over to the alignment bay for the final adjustments. Measuring at the bottom of the rocker panel ends, the new ride height was set to allow for a 13-mm rake down from rear to front. This equated to around a 10-mm drop in the rear, and a 20-mm drop up front (measured vertically from the wheel center to the fender lip).